CleanTeck

CleanTeck Waste Destruction / Decomposition system Based on Innovative Magnetic Thermal Technology

(Sustainable innovative concept in Mixed Solid Waste decomposition)

 
India         Philippines         Oman & GCC        Thailand        Myanmar         Malaysia        Singapore

The Company

OHM formed by an award winning & visionary technocrats with more than two decades of experience in renewable energy and IT solutions. Our team earned their respective specialties of designing various innovative solutions across the years over multiple projects. Our products are designed, manufactured & tested in par with international standards, to deliver the best quality to our customers.

We constantly innovate and upgrade our product range to create more efficient products. This helps our customers to reduce Pollution and reduce polluted power consumption. As a company we consult, design, build, implement and maintain various innovative technology in waste and energy saving products.

We presently operate in India, Singapore, Thailand, Oman, Myanmar and Philippines

About the Machine

  • Concentrated Magnetic Action Technology
  • Compact Machine
    Need less than 4 Sqmtr for operation
  • Patented Technology
  • Patented Technology
  • Designed in India, Made in India
  • Life of the Machine 12+ years
  • Minimal Power consumption 2KW
    (Maximum 4 hours per day, depends on the moisture content, if followed moisture content less than 20% no need to external power)

Key Features 1

  • Unique distinctive garbage Decomposition / Destruction Equipment
  • Dispose of garbage in scientific way
    No expensive Power consumption or Fossil fuel consumption
  • Decompose any type of Organic waste
  • Special Air Space filled with Super-Strong Magnetic & Hyperthermia @ 300 to 450 °C
  • Reduction of Garbage @ a ratio of 1/100 to 1/300
    (1000KG to 10KG) based of type of waste

Key Features 2

  • Self Powered No Fuel, No Burning (Not Furnace Type)
  • Closed Chamber Destruction / Decomposition with Plasma & Ionization technique
  • Thermal Decomposition method
  • Special Air Space filled with Super-Strong Magnetic & Hyperthermia @ 300 to 450 °C
  • Reduction of Garbage @ a ratio of 1/100 to 1/300
  • Compact size & Quicker Decomposition to Ash

About Mixed Solid Waste

  • Organic Waste: Kitchen Waste, Vegetables, Flowers, Leaves, Fruits, Meat & Seafood
  • Toxic Waste: Old medicines, Paints, Chemicals, Bulbs, Spray Cans, Fertilizers & Pesticide containers & Batteries
  • Recyclable Waste: Paper, Plastic, Glass & Metal
  • Bio-Medical: Cottons, Cloth, Body Fluids, Syringes, Plastic disposables.

Emission Information

Description

Units

Results

Standards

Carbon Monoxide(CO)

mg/Nm3

88

<100

Carbon Dioxide(CO2)

mg/Nm3

9%

<12%

Oxygen(O2)

mg/Nm3

10%

NA

Nitrogen Oxide(NOX)

mg/Nm3

108

<400

Sulphur Dioxide(SO2)

mg/Nm3

35

<200

Dioxin

ng ITEQ/Nm3

0.06

0.1ng

Particulate Matter(PM)

Mg/Nm3

18

50

Comparison Chart

Why OHM ?

  • Formed by an award winning and visionary technocrat
  • Two decade experience in innovation & Technology Engineering
  • We consult, design, build, implement and maintain customized projects & Products
  • Our projects mostly reduce operational cost and increase productivity
  • We help you achieve your goal faster

CleanTeck FAQ (Frequently Asked Questions):

Below are a series of FAQ’s required to get a better understanding and “know-how?” about the CleanTeck machine & its operations.

Q 1. Is this machine similar to the incinerator?

Ans: No, Incinerator is a process in which a product inside the chamber is “Burnt” using Diesel,

LNG, CNG, LPG or Electricity. It can also be called “burning process”.

CleanTeck is not a burning mechanism, CleanTeck is based on the heat produced by

“Magnetic Thermal Process”.

Q 2. What is the operating temperature of the machine?

Ans: Machine operates between 300°C to 450°C

Q 3. How does the machine produce such temperatures 300°C to 450°C?

Ans: Machine produces such high temperatures by a patent technology process wherein Magnetized Air is utilized to create Plasma condition, to release negatively charged hyper-reactive Oxygen ions which reacts with Hydrocarbons in the waste material this reaction generates heat. This heat carbonises the Hydrocarbons to Ceramic Ash.

Q 4. Is the Machine Moveable?

Ans: The answer is simply “Yes” provided few conditions are taken care during the initial stages of the order placing process. We will provide Crane Hooks with special body design & chimney to be designed according to the mobility requirement.

Q 5. How much power is required to operate the Machine?

Ans: CleanTeck is a self-powered system, But in case the overall Wet waste / Moisture is over 30%, It is suggested to have a 3K 3Phase Power supply. The Power supply can be thru Grid power or thru Solar power.

Q 6. Do we need Diesel, CNG or LNG fuel or any type of “Fossil fuel” to destruct the waste?

Ans: NO, CleanTeck doesn’t need any fuel to destruct the waste.

Q 7. How much time does it take to destroy (destroy) the waste?

Ans: CleanTeck converts the waste in the Heat chamber as per the rating of the machine

For example, 500KG machine destructs 500KG of waste per day, Time take can subject to change between 15 hours to 24 hours based on the combination of the waste.

Q 8. What happens if we input waste more than 30% moisture content?

Ans: We call this as WET waste, more the water content in the waste more time it takes to dry and then the process of destruction will follow. If the user finds the WET waste is increasingly more in regular interval, we suggest using a heating system which will consume about 2KW to 3KW power supply(thru Grid or Solar power). This will cost a minimal value on the total cost of the machine.

Q 9. What is the size of the final waste after destruction?

Ans: 1000KG will convert into 5KG to 10KG ash. Ash output vs input ratio is 1/100 to 1/300.

Q 10. How do we get better and clean exhaust from the machine?

Ans: We use 2 stage method to make sure the exhaust is clean and non-polluted.

Stage 1: We let the exhaust flow through the heater system to breakdown the toxic waste.

Stage 2: We let the final exhaust flow through the water scrubbers to remove all the pollutants.

Most important, we need to understand that if we input more toxic material the output is going to be more toxic. Avoid Batteries other industrial chemicals.,

Q 11. What is the final byproduct of the waste?

Ans: Post destruction the final byproduct is Ceramic Ash. Final output is non-Toxic and complices with the CPCB standards (tested as per Toxicity Characteristics Leaching Procedure “TCLP”).

Q 12. What is the final byproduct used for?

Ans: Ceramic Ash can be mixed with the Tile manufacturing process, mix with Concrete or mix with Asphalt.

Q 13. What are the types of Waste that can be destructed?

Ans: Vegetable waste, Paper, Carton boxes, Plastic, leaves, Medical (Hospital)waste, Food waste, wood waste, Hotel waste, regular Municipal waste. Most of the common waste can be destroyed.

Q 14. Can I avoid dropping Plastic in CleanTeck?

Ans: Yes it always better to avoid plastic if possible, Plastic can be recycled for various purposes. We strongly believe in “Recycle or Reuse”.

Q 15. How long it takes to destruct the waste for a 1ton machine?

Ans: It takes approximately 15 to 22 hours based on the type of waste combination thrown inside the chamber.

Q 16. What will happen to Glass material if dropped in the destruction chamber?

Ans: CleanTeck operates at 350°C to 500°C, but glass needs more than 1500°C to melt. So If any type of glass is dropped in the CleanTeck destruction chamber may come out in the outlet chamber as it is.

Q 17. What will happen to Metal material if dropped in the destruction chamber?

Ans: CleanTeck operates at 350°C to 500°C, but most of the commonly used metal melts around 600°C and above. So If any type of metal dropped into the destruction chamber of CleanTeck, those will come out in the outlet chamber as it is, some chances of deformation is possible depending on the composition of the metal.

Various metal melting temperature charts, its for reference purpose only.

https://www.steelforge.com/literature/metal-melting-ranges/

Q 18. What will happen if a Rock or Concrete is dropped in the destruction chamber?

Ans: CleanTeck operates at 350°C to 500°C, Concrete, Rocks & any type of earthen material around 500°C and above. So If any type of such products is dropped in the destruction chamber of CleanTeck will come out in the outlet chamber as it is, some chances are deformation is possible depends on the composition of the metal.

Q 19. What is the operating life of the machine?

Ans: CleanTeck Machines are guaranteed to operate for up to 12+ years, based on the quality of the maintenance.

Q 20. What is the maintenance requirement of the machine?

Ans: CleanTeck machines are built to operate with minimal maintenance. Operate with the care machine will last longer.

Q 21. What is the smallest size of the CleanTeck machine?

Ans: CleanTeck machines come in various sizes from 100KG to 2Tons, the smallest is 100KG. Refer Table A & B for further details of size, capacity & measurements.

Q 22. What is the largest size of the CleanTeck machine?

Ans: CleanTeck machines come in various sizes from 100KG to 2Tons, the largest size is 2ton (2000KG). Refer Table A & B for further details of size, capacity & measurements.

Q 23. Size of the machine?

Table A

CleanTeck

Regular Waste Managements

Self Powered*

Incinerators use Grid power or Fuel/Gas fire Approximately 100Ltr per day Diesel or the power source

Magnetic Heat Decomposition Method

Incinerator use Flame Combustion

Compact and distributed Technology (no requirement for large fleet of Garbage disposal logisticsteam)

Requires dumping ground, large holding area, big fleet of logistics team

Avoid LandFill

Requires LandFill

Scientific approach for garbage disposal

Non-scientific approach

No Odor, No flies, No Leaching contaminants

Bad Odor, Flies & Infection, highly Leaching Contaminants

Main unit size & weight specs
 

Length

Width

Height

Weight

100KG

3

3

4

2.2Ton

250KG

4

3

4

2.9Ton

500KG

5

4

5

5Ton

1ton

5

4.5

6

8Ton

2ton

5

4.5

6.5

10Ton

All measurements in meters

Last update Aug 2019, Subject to change without prior notice

Q 24. Size of the area required around the machine?

Below is a brief chart with an approximate area required to manage waste and operate the unit.

Table B

Size requirements around the unit
 

Length

Width

Height

100KG

4

4

5

250KG

4

4

5

500KG

5

5

6

1ton

7

6

6

2ton

7

6

6

All measurements in meters

Last update Aug 2019, Subject to change without prior notice

Q 25: Do we create Pollution of any Kind Sound, Air, Water ?

Ans: Sound: This machine makes NO noise at all, expect the water scrubber pump noise

Air: Exhaust from the machine passes thru the 2 stage (Toxic fumes destroy & Water

scrubber) process to avoid any pollutants and toxic fumes get into the air.

Water: We use about 20Ltr of water for scrubbing to avoid air pollutants, this water need to

be changed every 2 weeks

Q 26: What Do we do about the Waste generated by the Solution? can I just throw it in the garbage will it be safe for the environment?

Ans: Garbage from the waste is “ASH”, this has had no caloric value. This can be mixed with concrete in construction, can be used to make tiles, can be mixed with road laying process, in all this process this will create better strength and resistance. The waste can be compared to sand or rock which doesn’t have any caloric value, so the ASH output of the machine is similar to that.

Q 27: If there any pollution is these under the government norms or do we have government certification?

Ans: Any Government has a pollution board and it has defined the norm of Sound, Air & Water allowed pollution levels. Any such machine or product has to go through a government certified(authorized) lab test and those results should be below prescribed norms. Our CleanTeck machine has LAB reports well below prescribed norms.

Q 28: Does this create any harmful rays that can be an injury to human health?

Ans: No, this machine has no harmful rays coming out.

Q 29: Can this machine explode?

Ans: No, this machine is not air-tight, this machine has no compression or burning process

In simple terms this machine never explode.

Q 30: How to charge the machine for the 1st time (new Machine, or if the machine is shut for any reason)?

Ans: Charging is a process in which we induce external power for 2 to 3 days to heat the internal destruction chamber. External power can be from any source like DGset or power-grid or from a Solar power.

Q 31: What is the power required to charge the machine?

Ans: Machine needs about 3KW to 4KW for 1Ton

Q 32: What happens if only fill 200KG waste in a 1-ton machine?

Ans: It will destroy the waste to ash.

Q 33: What happens if the machine is filled with nothing for a few days?

Ans: Machine will maintain heat in the chamber as long as possible, but we always suggest to use the machine once every 2 to 3 days. But we recommend to use the machine regularly to maintain the heat inside the chamber.

Q 34: What is the start-up process of the machine?

Ans: Machine Start-up involves ignition with camphor & dry waste like cardboard (carton boxes), wood scrap, dry garden leaves, newspapers etc.. overall process may go upto 2+ days.

Q 35: What is the time required for the machine to achieve minimum temperature? What is the minimum temperature required.

Ans: Minimum temperature is 200°C, it takes 24 hours to attain minimum temperature of 200°C.

Q 36: Does the machine have to be kept in continuous operations? Does it require to be rested after a certain period?

Ans: Yes, it has to be in continuous operation for best results(anyway it does require any power to operate, it just needs waste), waste can be dumped in batches of 5 to 6 hours, depending on the moisture content of the waste. Once every 2 to 3 months ash need to be removed through semi-automatic ash removal process.

Q 37: Why is the exhaust gases heated at high temperature?

Ans: In normal incineration procedure hazardous waste like plastics, pet bottles, foams etc. are burnt/destroyed at high temp of around 1000°C where all the dioxins and furan contents will be destroyed and possible clean air is let out provided the exhaust is water scrubbed.

Where in CleanTeck destruction happens at 350°C to 500°C and there is a chance of presence of dioxin and furans in the output smoke/gases emitted from the chamber. In order to destroy these contents an auxiliary heater of temp around 1000°C is used to heat up the exhaust gas and clear air is let outside.

Q 38: Is any external power supply required for operating?

Ans: For destruction of garbage no-power or fuel is required. To treat gases, water scrubber pump & blowers we need power. The same power can be used for operating the doors which are semi-automatic.

Q 39: Will the machine stop functioning if the moisture is more than 60%?

Ans: No it won’t stop, but overall efficiency in destruction process will reduce, for example instead of 10 to 12 hours, it may take 12 to 15 hours with more wet waste input.

Q 40: What is the Warranty & Maintenance of the machine?

Ans: Warranty: Machine comes with 1 year of warranty from the date of installation or 13 months from the date of supply.

Post Warranty period: We offer a 1 year AMC post warranty at an additional cost of approximately 10%.

Q 41: What’s the time taken for the 1st time of the machine operation.

Ans: initial stabilisation period of the machine will be 1 to 2 days on the 1st waste dumped in.

Q 42: What is the minimum and maximum height of the chimney?

Ans: Minimum is 6Mtr & Maximum is upto 25 Mtr

Q 43: What is Feed in processing time of waste.

Ans: Feed in process in “Batch Process” in the intervals of 6 to 8 hours depends on the waste.

Q 44: How does the output ash comply with CPCB standards? Justify?

Ans: The flue gas from the CleanTeck machine, comply with the CPCB incinerator emission standards, all the parameters are well below the limits. The emission monitoring study has been conducted by accredited SGS Lab and their report is available on request for ready reference.

Q 45: Its mentioned No flames, No Dioxins and No Toxic fumes but in the emission measurement table it mentions 0.08, clarify?

Ans: There will not be any open flame inside the chamber since it is operating with minimum oxygen. There will be fumes but its not toxic and emission parameters are complying with the CPCB standards. For Dioxin the limit is 0.1ngTEQ/Nm3 but the results we is 0.08ngTEQ/nm3.

Q 46: What are the type of gases developing in the chamber?

Ans: Carbon Monoxide, Carbon Dioxide, Hydrogen Chloride, Nitrogen Oxides and Sulfur dioxide. All this flue gas emissions based on the characteristics of the waste is to be destructed.

Q 47: Any measures for limiting the gases to be within limits?

Ans: Wet Scrubber is being used to remove all the acidic fumes from the flue gas.

Q 48: Water contamination after scrubber and purification as per norms – any constraints?

Ans: Generally we recommend using 20% NaOH (Sodium Hydroxide) absorbing solution in the wet scrubber and based on our experience we need to change the water in the scrubber in fortnight around 20 ltrs. The pH of the outlet water is neutral and complying.

Q 49: How is the scrubber cleaning to be done?

Ans: Once in a month or Bi-Weekly depending on the colour of the water. Existing water in the scrubber has to be let out into sewage or ETP (Effluent Treatment Plant) and fill fresh water in the water scrubber tank.

Q 50: What is the man power requirement during regular operation?

Ans: Generally 1 person is good enough, incase if needs redundancy you can have 2 manpower.

Q 51: Training & Precautions?

Ans: 1. We provide comprehensive training pre & post installation.

2. Our machines come with the DO’s & Don’ts with user manual.

Q 52: What happens E-Waste?

Ans: Lets understand CleanTeck is designed to destruct & decompose MSW “Mixed Solid Waste” & destruction happens at a temperature of 300 to 450°C. If a E-Waste is put inside the machine it can destruct such part of the E-Waste which can destructed in the above said temperature. In many cases E-Waste it is recyclable so check with local E-Waste recycle departments / authorities to find if your E-Waste can be recycled. We encourage recycle for a better mankind future.

Above set of FAQ’s are the most common queries from various clients. CleanTeck team ensures to update the FAQ’s at frequent intervals as and when required.

For any further queries, please write to us:

International Client: cleanteckfaq@onpinfra.com

India Clients: cleanteckfaq@ohmpin.com